Strong raw materials, strong new materials are used for frame production, and the machine runs smoothly during production. High-quality electrical components ensure that the machine can be used for a long time without problems.A strong technical team and rich experience can assemble the machine according to the customer's production requirements. The easy-to-control and adjust system makes your production easier and faster.
1）Screw：90mm L/D = 30：1 1 step 1 Winder
2）Dianel Range: 1000d/ and 500D/ are two roll spinning, 6 head spinning
3）Breaking strength: 6.5 ~ 7.5 g/d (this is the acceptance criteria of high tenacity)
4) Max.capacity: about1400KG/24hrs .
The PP Multifilament Spinning Main Machine Assemble
item | Unit name | Specifications | quantity | remark |
1 | Granulate Mixing | 1set | ||
2 | Masterbatch injection and Convey Unit | 1set | ||
3 | Single Screw Extruder Main Machine | Screw：F90mm L/D = 30：1 | 1set | |
4 | Spinning box | Stainless steel | 1set | |
5 | Metering pump | 4 x 8 cc/rev | 1set | |
6 | Side blowing device | 1set | ||
7 | Spinning channel | Stainless steel | 1set | |
8 | Oiling device | 1set | ||
9 | Drawing Machine | 10 rollers | 1set | |
10 | Spinning Unit of Electrical control cabinet | 1set | ||
11 | Drawing Unit of Electrical control cabinet | 1set | ||
12 | Winder | 1set | ||
13 | Winder Unit of Electrical control cabinet | 1set | ||
14 | Steel Frame | 1set |
2. Auxiliary equipment
item | Auxiliary equipment | quantity |
1 | Vacuum Cleaning Furnace | 1 set |
2 | Ultrasonic Cleaning Machine | 1 set |
3 | High position oil mixing tank | 1 set |
4 | YG086C Yarn Measuring Reel | 1 set |
5 | YG020D-50 Single Yarn Strength Tester | 1 set |
6 | Electronic scale | 2 set |
7 | Electronic scale | |
8 | Table | 1 set |
3.The other devices prepared by buyer self
Air compressor and air storage tank | prepared by client self |
Stable quality of cooling water after filter | Prepared by client self |
Circulating cooling water | Prepared by client self |
Power | Prepared by client self |
1. COMPRESSED AIR SYSTEM A) COMPRESSOR Capacity : 230 Nm3/hr (134 CFM) Pressure : 8 bar B) AIR DRYING UNIT Capacity : Matching compressor capacity as in point no. 1(A) above. Pressure : 8 bar Dew Point : + 5 °C (1% moisture) C) COMPRESSED AIR RECEIVER The air storage receiver of 1000 ltr. capacity and working pressure 10 bar to serve for compensation of supply peaks as well as for re-cooling of compressed air. Note: Optimum power consumption of Air Compressor can be achieved with variable drive rotary screw compressor having built-in dryer like GA 22 VSD model from M/s Atlas Copco. 2. CHILLING PLANT FOR COOLED WATER a) Recommended Capacity : 15 TR (45,390 Kcal/hr) b) Required Water Temp at M/c inlet. : 8 to 10oC. c) Approx. Water Temp at M/c outlet : 12 to 13oC. d) Water Flow rate : 200 LPM | Prepared by client self |
4.The spare parts and tools list
Annex1. Tools List (Supplied by seller)
No. | Name | Quantity |
1 | Wrench for meatering pump | 1 set |
2 | Wrench for pump plate | 1 set |
3 | Tools for components disassembling | 1 set |
4 | Tools special for heat-stretching roller | 1 set |
5 | Inner hexagon spanner | 1 set |
6 | Open-ended wrench | 1 set |
7 | Cross screwdriver | 1 pcs |
8 | Slotted screwdriver | 1 pcs |
9 | Hammer | 1 pcs |
10 | Needle-nose plier | 1 set |
11 | Tools for components | 1 set |
12 | Scissors | 1 pcs |
13 | Adjustable wrench | 1 pcs |
14 | T-shaped wrench special for adjusting rollers | 1 set |
Annex 2. Spare parts list (Supplied by seller)
No | Name | Quantity |
1 | Extrusion machine copper sealing gasket | 1 set |
2 | Melt pipe copper sealing gasket | 1 set |
3 | Components aluminum sealing gasket | 100 pcs |
4 | Components sealing filter | 1000 pcs |
5 | Components feed aluminum sealing gasket | 100 pcs |
6 | Transmission shaft for metering pump | 1 set |
7 | Metering pump shaft plug | 2 pcs |
8 | Safety pin for metering pump | 4 pcs |
9 | Screws special for metering pump | 2 set |
10 | Cast Aluminum heating ring for screw | 1 area |
11 | Flange electric heating coil | 1 area |
12 | Box heating rod | 4 pcs |
13 | Pressure spring platinum resistance for screw | 2 pcs |
14 | Platinum resistance for box | 1 pcs |
15 | Platinum resistance for lateral blowing | 1 pcs |
16 | Platinum resistance for hot roller | 10 pcs |
17 | Pressure sensor for extrusion head | 1 set |
18 | Drive reducer for metering pump | 1 set |
19 | Metering pump | 1 set |
20 | Low speed motor for hot roller | 1 set |
21 | High speed motor for hot roller | 1 set |
22 | Out disk for hot roller | 2 sets |
23 | Heating coil for hot roller | 2 sets |
24 | Solid state relay | 4 pcs |
25 | Control knob | 2 pcs |
26 | Control knob | 2 pcs |
27 | Triple switch | 1 pcs |
28 | Assembled 8-groove yarn-guide wheel | 10 sets |
29 | Oil spraying nozzle | 8 pcs |
30 | Yarn-guide hook for network device | 8 pcs |
31 | Pig tail shaped yarn-guide device | 8 pcs |
32 | 4-head network device | 2 pcs |
33 | 8-head network device | 2 pcs |
34 | Rabbit head shaped device | 100 pcs |
35 | Proximity switch | 2 pcs |
36 | Speed sensor | 2 pcs |
37 | Electric-magnetic valve | 2 pcs |
38 | Bearing of shaft for grooved drum | 1 set |
39 | Coils for grooved drum | 1 set |
40 | Atomizing silicone oil | 10 bottles |
41 | Pipe joints for water, oil and air | 2 sets for each |
42 | White grease | 1 box |
43 | Series of PU pipes | 5m for each kind |
44 | High temperature anti burning agent | 2 tank |
45 | Bush-hook 钩刀 | 1000PCS |
46 | Bobbin F94xF108x230mm | 2000 pcs |
47 | Sping Oil | 160KG |
The Consumables needed for one year production
Item | Name | Quantity | Unit price | Total Price |
1 | Components sealing filter | 1000pcs | ||
2 | Bobbin F94xF108x230mm | 30000pcs | ||
3 | Sping Oil | 1000KG | ||
4 | Colding Masterpatch | 1000KG |
Parts list and quotation for normal production one year
(not include spare parts and tools with main machine)
number | Name | Type | Quantity | Remark |
1 | Electric heater | Various specifications | Each 1 sets | |
2 | Metering pump drive speed reducer | FTY1000-4/1：59 | 1 sets | |
3 | Motor of drawing hot roll | 4 poles | 1 sets | |
6 poles | 1 sets | |||
4 | Motor of leading roll | 4 poles | 1 sets | |
5 | Oil pump drive speed reducer | FTY180-4/1：43 | 1 sets | |
6 | Chuck for roll | 4 spinning | 1 pcs | |
7 | All kinds of guider of porcelain pieces | 1 sets | ||
8 | Outside disk of hot roll | 1 pcs | ||
9 | heating coil of Hot roll | 1 pcs | ||
10 | Grooved drum coil for winding machine | 1 pcs | ||
11 | Motor of chuck of winding machine | 1 sets | ||
12 | Traverse of winding machine | 500 pcs |
normal production of a year of accessories ,the price is RMB 100,000.00。
Description: the use of simple packaging, not recycling。
